Hat Block Set with Open Crown Block, Flange Brim Block and Hat Making Tools OV 32

530.00540.00

This is a great hat block set that you can use to create different styles of hats. The set consists of an open crown block (you can choose the preferred hat block circumference and height), a flange brim block with legs and a set of hat making tools – brim cutter/ rounding jack, puller downer, pusher downer, foot tolliker. The fedora hat seen in the pictures was made on this hat block set. The brim block will let you create 8cm (around 3.2″) wide brims.

NOTE – the inside circumference of the brim block will be slightly bigger than that of the crown block to allow you to “block-in-one” (see pictures with the blocking process). However, if you would prefer an exact size for the brim block, please contact us prior to purchase.

The set includes the following pieces:
– Crown block in the selected size
– brim block
– brim block legs
4 hat making tools

Hat block size chart

For our full size hat blocks like cloche hats, crown blocks or hat block sets we offer sizes 21"-23.5".

Originally all crown blocks are made with 22.5" (57cm) circumference. This is the most widely used size of hat blocks and usually fits most customers. If you would prefer a different size hat block please leave a note at checkout. For hat blocks 23" and up additional charges may apply.

We create also smaller children's size as well as large size hat blocks. Please contact us if you would like to order such a hat block.

 

Should you require a smaller size (for example for children's hats) or larger, please contact us.

Size cm inches
S 53 21
S 54,5 21.5
M 56 22
M 57 22.5
L 58.5 23
L 59.5 23.5
Description

This is a great hat block set that you can use to create different styles of hats. The set consists of an open crown block (you can choose the preferred hat block circumference and height), a flange brim block with legs and a set of hat making tools – brim cutter/ rounding jack, puller downer, pusher downer, foot tolliker. The fedora hat seen in the pictures was made on this hat block set. The brim block will let you create 8cm (around 3.2″) wide brims.

NOTE – the inside circumference of the brim block will be slightly bigger than that of the crown block to allow you to “block-in-one” (see pictures with the blocking process). However, if you would prefer an exact size for the brim block, please contact us prior to purchase.

The set includes the following pieces:
– Crown block (CB01) in the selected size. If you would like a crown block based on styles CB52 or CB51 this will cost + 20EUR.
– brim block
– brim block legs
– 4 hat making tools

Find out more about the hat making tools.

NOTE: the hat and hat making materials seen in the pictures are not included in the listing. The price is only for wooden hat block set and the hat making tools.

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All of our hat blocks are covered with 2-3 layers of varnish for protection. See our blog post How to take care of your hat blocks.

The pictures show a sample item. Each item is hand made in the needed size, but there can be some variation in the natural colour and grain of the wood.

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Are you looking for a different shape or size hat block? We are a small family business specialized in making hat blocks. Contact me and we will discuss your needs.

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Have an inspiring day!

HAT BLOCK SET INCLUDES:

Crown block (CB01) in the selected size, brim block, brim block legs and hat making tools – brim cutter/ rounding jack, puller downer, pusher downer, foot tolliker.

HEAD SIZE and SHAPE

The crown block is available in head sizes (circumference) – 53-62cm, 21”-24″ and height 12 – 18cm, 4.5″ – 7″). Should you need a different size, please contact us.

The inside circumference of the brim block will be slightly bigger than that of the crown block to allow you to “block-in-one” (see pictures with the blocking process).

This hat block set has an OVAL (regular oval) outline.

MATERIALS

This hat block set is made from lime. This is a local tree that is widely spread in Northern Europe. It is a soft material and easy to pin. The tools will be made from biodegradable PLA plastic.

PRODUCTION TIME

This item will be MADE TO ORDER. Please see above tab “Shipping and delivery” for current production times.

Additional information
Crown block circumference

53cm

,

54cm

,

55cm

,

56cm

,

57cm

,

58cm

,

59cm

,

60cm

,

61cm

,

62cm

,

21"

,

21.5"

,

22"

,

22.5"

,

23"

,

23.5"

,

24"

Crown block height

12cm

,

13cm

,

14cm

,

15cm

,

16cm

,

17cm

,

18cm

,

4.5"

,

5"

,

5.5"

,

6"

,

6.5"

,

7"

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Shipping & Delivery | Product Care & Safety

HANDLING TIME

All of our hat blocks are made to order. Currently our production time is 4 weeks.

Once you place the order we will contact you and inform about the turnaround time.

SHIPPING COSTS

Delivery costs for smaller size hat blocks (pillbox hat blocks) start at 15EUR - Europe, 20 EUR - USA, UK, Canada. Please understand that it is not possible for the web site to accurately calculate combined shipping costs for multiple items. We always manually re-calculate the shipping costs and issue a refund.

You can also contact us prior to purchase, we will  manually calculate the shipping costs and inform you about the turnaround time as well as delivery methods and shipping costs.

IMPORT CHARGES

For customers outside the EU there may be additional import charges per your government. We make every effort to minimize this process by declaring the contents of each package. If in case there are extra charges you will be notified at the point of pick up. Any import charges is the responsibility of the customer.

REGULAR MAIL

We ship our orders with Latvijas Pasts, e.g. Latvian national post. Most of the fascinator and pillbox hat blocks are shipped with REGULAR MAIL.

  • 4-10 business days around Europe;
  • 10-17 business days to USA, Canada;
  • 3-6 weeks other countries.

We will provide a tracking number. You can track the parcel on Track-trace.com/post or later when the parcel has reached your country also on the website of your national mail carrier (usps.com, Royalmail.com etc.)

EXPRESS DELIVERY

Heavier hat blocks and hat block sets are shipped via expedited delivery service (DHL, DPD or FedeEx), delivery time:

  • 3-10 business days in Europe,
  • 5-10 business days USA,
  • 6-10 business days Canada
  • 5-15 days other countries.

If you have chosen smaller, lightweight items and would like us to upgrade expedited delivery, please contact us using – include links to the hat blocks that you would like to purchase as well as your address. We will then calculate the costs for express shipping.

BUSINESS CUSTOMERS

If you are based in the EU and would like to place an order as a business (and have a valid VAT code), please contact us prior to placing the order.

General Product Safety Regulation (GPSR)

All the products found on this website have been produced in Latvia, EU by Bergmann SIA (Ltd.) under the brand name “Easy Hat Blocks”.

Contact information:

Bergmann SIA
Darza 13, Adazi, Adazu novads, LV-2164, Latvia
hello@easyhatblocks.com

Product Care and Safety Information

General Warnings 

  • Keep out of reach of children and pets. Small parts may present a choking hazard.
  • Store away from direct heat sources and open flames. Prolonged exposure to heat can damage both wooden and PLA plastic tools.
  • Handle with care—wooden hat blocks and PLA tools are precision-crafted and should be treated gently to maintain their shape and durability.
  • Avoid excessive force, dropping, or impacts, as these may cause cracks, dents, or warping.

Usage Guidelines 

  • Always use hat blocks on a stable, non-slip surface to prevent accidental falls or damage.
  • Always cover wooden hat blocks with cling film or a plastic bag to protect from water, stiffener and other substances, as this can cause swelling, warping, or cracking.
  • PLA plastic tools should not be exposed to temperatures above 60°C (140°F), as they may soften or deform.
  • For 3D-printed PLA tools, avoid direct contact with high heat or solvents, which may weaken the structure.
  • Use gentle pressure when pinning materials to wooden hat blocks to avoid unnecessary surface damage. Be specially careful when working with thinner hat blocks like our headband hat blocks.
  • Use thin blocking pins (not the thick pins meant for cork bulletins boards). Thick blocking pins will leave larger holes.
  • The smaller the hat block the shorter will it’s lifespan be, especially when using inappropriate, e.g. too thick pins that leave big holes.

Care Instructions 

  • Cleaning Wooden Hat Blocks: Wipe clean with a dry or slightly damp soft cloth. Avoid using harsh cleaners or soaking in water.
  • Cleaning PLA Plastic Tools: Wipe with a dry or damp cloth as needed. Avoid scrubbing with abrasive materials or using alcohol-based cleaners.
  • Follow the instructions when replacing the blades of the brim cutting tool.
  • Storage: Keep both wooden and PLA tools in a dry, cool environment, away from direct sunlight and humidity.
  • Protection: When not in use, store wooden blocks and tools away from direct sunlight.  Wood is a natural material and will change its colour with time.

By following these guidelines, you’ll ensure the longevity and reliability of your handcrafted wooden hat blocks and 3D-printed tools, allowing you to create beautiful hats for years to come.